Do you want to find the best CNC machine tool to increase the efficiency of your business?
It can be difficult to do so. You must check off several boxes. They include cost, space, part complexity, materials to be machined, and how the machine tool should be set up at your facility.
Not to mention manpower – is your machinist qualified to run and maintain your freshly purchased, ideally more complex machine?
There is much to be gained by knowing why CNC machining is important in manufacturing, as well as the advantages of selecting the correct CNC machine tool for your manufacturing needs.
What Are the Advantages of Using the Correct CNC Machine Tool?
Productivity in Manufacturing Increases
The most obvious advantage of employing CNC machining is its easy and accurate repetition from manufacturing component to manufacturing part, as well as its high production speed. Countless components can be created by computerizing the instructions and pre-programming its activities — each one will be identical. Major manufacturing operations can also be automated to improve manufacturing efficiency, speed, and productivity while also improving quality, stability, and profitability.
The use of very robust CNC machine tools allows shop floors to operate constantly (barring any malfunctions or maintenance concerns). CNC machines, under the correct conditions, may operate continuously, including on weekends and holidays, and only halt for necessary maintenance or repairs. This significantly boosts the production and efficiency of your factory.
Increased Productivity in the office
CNC machine tools eliminate the need for enterprises to invest in particular production lines that use step-by-step manufacturing procedures using separate equipment to complete certain parts. This results in less floor area, lower utility expenditures, and more effective personnel deployment.
Precision and accuracy to the extreme
Every detail, specification, and design of the manufacturing process may be sent into the machine via several programmed attributes, allowing no room for error. This opens up a world of possibilities that were previously unavailable through manual operations.
CNC machines of high grade may achieve remarkable accuracy and tight tolerances. Tolerances that are imperceptible to the naked human eye can be accomplished with the newest NANO technologies that divide microns into many more steps.
Production Flexibility
CNC machine tools enable machining operations to keep up with shifting client demands across numerous industries by allowing them to make practically any product. Some of the most recent CNC machine tool models incorporate features and accessories that help to speed up and simplify the manufacturing process, such as Automated Tool Changers (ATC).
CNC machine tools can also be used in conjunction with other manufacturing equipment and processes in your factory to create a flexible manufacturing system.
Product Reliability
More manufacturing choices are available with the correct machine tool. It ensures that the design and quality of the components stay consistent whether you are machining a few or thousands of identical parts. With this kind of flexibility, you can determine exactly how many parts you require at any given time, reducing superfluous inventory.
Parts Issue
CNC machine tools, when combined with compatible CAD / CAM programs and equipment, can manufacture complicated and detailed parts that much exceed the capabilities of manual machining.
Factory Security
With their built-in safety features, CNC machines can help to reduce workplace accidents. These may feature emergency stop buttons, bulletproof casings, curtain guards, and safety panels, as well as devices capable of performing diagnostic tests prior to each operation.
How to Select the Best CNC Machine Tool
When selecting the best CNC machine tool for your firm, there are numerous aspects to consider. Follow these seven guidelines to guarantee you get the best CNC machine tool for your manufacturing needs:
- Examine the Difficulty and Complexity of Your Parts
- Determine the Materials to Be Machined
- Consider using Linear Motion (LM) or Box Guide Ways.
- Examine the CNC Control System Types and Capabilities
- Determine the Cost Per Part
- Determine Your Factory’s Available Space
Conclusion
Investing in the correct CNC machine tool for your production can have a major impact on your bottom line.
Parts are becoming increasingly complicated and difficult to make in general. Batch sizes are lower, and returns are frequent, necessitating a high level of flexibility.
There’s a plethora of CNC tools available and to choose the best options available, choose the one most suited for your needs.
